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Coolant Mist Health Risks What Every Facility Manager Should Know

Man Feeling Ill Wearing Hardhat in Industrial Setting

Coolant Mist Health Risks What Every Facility Manager Should Know Industrial processes like metalworking and machining generate high amounts of coolant mist, often referred to as metalworking fluid (MWF) mist. While these fluids improve efficiency and protect equipment, research shows that exposure to coolant mist can pose significant and often under-recognized health risks, including increased cancer risk. This is why it is essential to understand not only the dangers, but also how oil mist extraction…

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Applications for Source Capture Vs. Ambient Air Capture

Guy Looking at Large Air Filter

Exposure Limits: ACGIH TLVs® and OSHA PEL Explained In a previous blog we discussed some of the aspects of monitoring for occupational exposures to airborne contaminants.  The focus of that blog was a screening technique that measures “Particulates Not Otherwise Classified (PNOC) as a surrogate for coolant mist generated by machining operations. We also noted that the OSHA  Permissible Exposure Limit (PEL) for PNOC is 5 mg/m3.   This raises the question: “What is an…

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Applications for Source Capture Vs. Ambient Air Capture

Machine Shop with Exhaust Venting

There’s coolant mist in the shop air.  There’s been coolant mist in the shop air since we’ve been using coolants and especially so now that high pressure coolants have become more common.  Until now we haven’t thought much about it but if you’ve been reading the previous blogs on this site, you know that here are potential health hazards associated with many of the components of coolant mist. We have to wonder if there isn’t…

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Applications for Source Capture Vs. Ambient Air Capture

proper positioning a welding hood

At Air Quality Engineering, we understand that air cleaning isn’t free. The less air you have to clean, the less money you’ll spend keeping the plant air breathable. Since source capture (also called “local exhaust ventilation” in the textbooks) allows one to capture and clean the minimum amount of air necessary to achieve that goal, source capture is the preferred solution when it can be implemented. One of the better examples of source capture is…

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HEPA Filtration for Welding Fume: Why Bother?

welder and welding fumes

The short answer to the question posed above is that welding fume has been classified as a human carcinogen with the lung as the target organ. In view of that information, using the most effective filtration is obviously good sense. We have long known that prolonged over exposures to welding fume places welders at increased risk for respiratory system ailments, particularly lung cancer[i]. Hexavalent chromium (Cr(VI)) and nickel compound exposures have long been identified as…

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How To Keep Indoor Air Safe During Wildfires

Los Angeles during Woolsy fires

Health Effects Wildfire smoke is more than just malodourous: it is a real health hazard. According to the US Environmental Protection Agency, “Wildfire smoke is a mixture of air pollutants of which particulate matter is the principal public health threat. Extensive scientific evidence has demonstrated health effects in response to short-term (i.e., daily) particulate matter exposure ranging from eye and respiratory tract irritation to more serious effects, including reduced lung function, pulmonary inflammation, bronchitis, exacerbation of asthma…

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Success Story: How We Improved the Indoor Air Quality of a Customer’s Cigar Room

cigar room with quality air cleaner installed

Everyone deserves to breathe in clean, fresh air, and at Air Quality Engineering, we work hard to ensure that our customers receive the most cost-effective, high-quality air cleaners and filtration systems that will meet their specific needs. Whether you’re considering an air cleaner for your home, an office, a welding workspace, or even a medical setting, we offer products for every environment.

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What Works Best For Mist Collection?

MistBuster 500 outside

There’s a variety of mist collection equipment available for people to choose from; media, centrifugal and electrostatic precipitators being the most popular. To get the results you want for your work environment, the question you should be asking is what works best for “my” application. But there’s not always an easy answer to that.

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The Essential Role of Mist Collectors in Industrial Settings

F66 mist collector unit

NIOSH recommends using mist collectors engineered for the operation and specific machine enclosures. WHY? A question our air quality technicians get asked is: “What is so bad about coolant mist that we should install mist collection equipment?” A perfectly rational question, it led to spending a little time Googling Safety Data Sheets for Metal Working Fluids. Although in the shop we use the term “coolant,” in the scientific literature, the term most frequently used for…

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When To Use Media Filtration Instead of Electrostatic Precipitators

MistBuster 500 collector trays

When mitigating CNC (or manual) machining coolant mist, the technology of choice is nearly always electrostatic precipitators. There are, however, exceptions. Let’s discuss some situations where media filtration is the preferred solution. But first, a quick review of these two technologies is in order. Electrostatic Precipitators or Electronic Air Cleaners Coolant mist removal starts with an impinger section. The larger spray and mist droplets impact the impinger and adhere to the plates or mesh. The…

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